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Technical
Information for Production Settings
Roughing Wheels
Profiling Wheels
Electroplated Profiling Wheels
Abrasive Polishing Wheels
Diaflex Diamond Polishing
Wheels
Electroplated Routers
Segmented Routers
Diamond Resin Flat Polishing
Discs
Segmented Core Drills
Electroplated Core Drills
Electroplated Engraving Mills
Segmented Engraving Mills
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Roughing Wheels |
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Type |
Position |
Shape |
Rotation Fee (RPM) |
Feed (mm/min) |
Removal (mm/min) |
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SEGMENTED |
P1 |
X |
4300-4500 |
500-800 |
To Shape |
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SEGMENTED |
P1 |
Y |
4300-4500 |
500-800 |
To Shape |
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Profile Wheels |
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Type |
Position |
Grit |
Rotation Fee (RPM) |
Feed (mm/min) |
Removal (mm/min) |
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SEGMENTED |
P1 |
50 |
4100-4500 |
500-800 |
To Shape |
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FC |
P1 |
50 |
4100-4500 |
600-800 |
To Shape |
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FC |
P2 |
100 |
4500-4700 |
700-1000 |
DRA 0,5 - 0,4 |
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FC |
P3 |
200 |
4500-4700 |
700-1000 |
DRA 0,4 - 0,3 |
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FC |
P4 |
400 |
4500 MAX |
700-1000 |
DRA 0,2 |
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FC |
P5 |
500 |
4500 MAX |
700-1000 |
DRA 0,2 |
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Electroplated Profile Wheels |
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Type |
Position |
Grit |
Rotation Fee (RPM) |
Feed (mm/min) |
Removal (mm/min) |
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ELE |
P1 |
D427 |
5000-5500 |
800-1000 |
To Shape |
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ELE |
P2 |
D151 |
5000-5500 |
1000-1500 |
DRA 0,4 - 0,3 |
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ELE |
P3 |
D46 |
5000-5500 |
1000-1500 |
DRA 0,3 - 0,2 |
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Abrasive Polishing Wheels- Use
Dynamic Compensation |
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Type |
Grit |
Rotation Fee (RPM) |
Feed (mm/min) |
Removal (mm/min) |
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ABR |
220 |
1000-1200 |
800-1000 |
USR 0,025 /1000 |
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ABR |
400 |
1000-1200 |
800-1000 |
USR 0,025 /1000 |
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ABR |
600 |
1000-1200 |
800-1000 |
USR 0,025 /1000 |
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ABR |
1000 |
1000-1200 |
800-1000 |
USR 0,025 /1000 |
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ABR |
5-EXTRA |
1000-1200 |
800-1000 |
USR 0,025 /1000 |
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Diaflex Diamond Polishing
Wheels- Do Not Use Dynamic Compensation |
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Type |
Grit |
Rotation Fee (RPM) |
Feed (mm/min) |
Removal (mm/min) |
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DIAFLEX |
800 |
2800-3200 |
900-1000 |
USR 0,05 - 0,55 |
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DIAFLEX |
1500 |
2800-3200 |
900-1000 |
USR 0,05 - 0,55 |
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DIAFLEX |
3000 |
2800-3200 |
900-1000 |
USR 0,05 - 0,55 |
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Electroplated Routers |
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Diameter (mm) |
Diamond Length (mm) |
Slab Thickness (mm) |
Rotation Speed (RPM) |
Feed (mm/min) |
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16 |
30 |
20 |
5300-6000 |
600-800 |
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16 |
40 |
30 |
5300-6000 |
500-700 |
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16-18 |
50 |
40 |
5300-6000 |
400-500 |
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20 |
60 |
50 |
5300-6000 |
300-350 |
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Segmented Routers |
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Position |
Diameter (mm) |
Rotation Speed (RPM) |
Feed (mm/min) |
Removal (mm/min) |
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P0 |
50 |
4500-5000 |
400-600 |
1 - 6mm |
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P0 |
85 |
4300-4500 |
350-500 |
1 - 6mm |
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P0 |
100 |
4000-4400 |
300-500 |
1 - 6mm |
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Diamond Resin Flat
Polishing Discs - Do Not Use External Water |
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Grit |
Diameter (mm) |
Rotation Fee (RPM) |
Feed (mm/min) |
Removal (mm/min) |
Internal Water |
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50 |
100 |
800 |
4000-6000 |
0.5 |
100% |
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100 |
100 |
800 |
4000-6000 |
0.5 |
100% |
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200 |
100 |
800 |
4000-6000 |
0.5 |
100% |
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500 |
100 |
800 |
4000-6000 |
0.5 |
100% |
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1000 |
100 |
800 |
4000-6000 |
1 |
100% |
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2000 |
100 |
800 |
4000-6000 |
2.2 |
100% |
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3000 |
100 |
800 |
4000-6000 |
2.2 |
100% |
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BUFF |
100 |
800 |
4000-6000 |
3 |
20% |
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Segmented Core Drills |
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Diameter (mm) |
Rotation Speed (RPM) |
Feed (mm/min) |
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20 |
2500-3000 |
50-80 |
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30 |
2500-3000 |
50-80 |
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40 |
2500-3000 |
50-80 |
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50 |
2200-2800 |
40-70 |
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